多因素影响下粉煤灰基充填材料初凝时间试验研究
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湖南科技大学 资源环境与安全工程学院

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国家自然科学基金资助项目(52174128)


Experimental Study on Initial Setting Time of Fly Ash-Based Filling Materials under the Influence of Multiple Factors
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College of Resources, environment & Safety Engineering, Hunan University of Science and Technology

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    摘要:

    为了探究粉煤灰基胶结充填材料的初凝时间调控机制,基于正交试验设计方法设计了以粉煤灰为主体、硅酸钠与水泥为辅料制备的充填材料配比。运用极差分析、方差分析及数学回归拟合等方法,系统分析了粉煤灰与水泥质量比(A)、硅酸钠掺量(B)及料浆质量浓度(C)这3个关键因数对充填材料初凝时间的作用规律.研究结果表明:粉煤灰基充填材料的初凝时间范围为19~69min,初凝时间随粉煤灰与水泥质量比(A)的增加呈现先升后降的趋势,随硅酸钠掺量(B)的增加表现出递减规律,随料浆质量浓度(C)掺量的增加初凝时间变化呈现上升-下降-再上升的趋势。硅酸钠的化学激发主导效应,作为强碱性激发剂,其促使活性组分快速溶出并与水泥水化生成的钙离子反应形成复合凝胶,使初凝时间随硅酸钠掺量增加呈指数型缩短.

    Abstract:

    In order to investigate the regulation mechanism of the initial setting time of the fly ash-based cementitious filling materials, the filling materials prepared with fly ash as the main body and sodium silicate and cement as auxiliary materials were designed based on the orthogonal experimental design method. Using polar analysis, analysis of variance (ANOVA) and mathematical regression fitting, we systematically analyzed the effects of three key factors, namely, the mass ratio of fly ash to cement (A), the dosage of sodium silicate (B), and the slurry mass concentration (C), on the initial solidification time of the filling materials. The research results show that the initial setting time range of fly ash-based filling materials is 19-69 minutes. The initial setting time shows A trend of first increasing and then decreasing with the increase of the mass ratio of fly ash to cement (A), shows a decreasing law with the increase of the dosage of sodium silicate (B), and shows a trend of rising - falling - rising again with the increase of the dosage of slurry mass concentration (C). The dominant chemical excitation effect of sodium silicate, as a strong alkaline activator, promotes the rapid dissolution of active components and their reaction with calcium ions generated during cement hydration to form a composite gel, causing the initial setting time to shorten exponentially with the increase of sodium silicate dosage.

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  • 收稿日期:2024-12-25
  • 最后修改日期:2025-06-26
  • 录用日期:2025-06-27
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